Industry: Sporting Goods

Challenge:Scale production of tournament-grade paddles while maintaining consistent layup quality and surface finish.

Our Solution:

– Optimized open-mold process for 500+ units/month output.

– Developed proprietary foam-core/honeycomb sandwich structure for balanced stiffness/feel.

– Implemented automated edge-trimming for 100% geometric consistency.

Results:

✅ 99.2% on-time delivery rate |

✅ <1% return rate (vs. industry avg. 5%) |

✅ Adopted by 3 pro tour players.