Industry: Aerospace & UAV

Challenge: Reduce frame weight by 40% vs. aluminum while maintaining structural integrity for high-vibration environments.

Our Solution:

– Designed & molded custom carbon fiber monocoque chassis using high-modulus T800 prepreg.

– CNC-machined mounting points with ±0.05mm tolerance.

– Integrated vibration-damping layer within laminate stack.

Results:

✅ 45% weight reduction |

✅ 30% increase in flight time |

✅ Zero field failures in 18-month deployment.